Intro to Workholding 104

Supporting and Locating Principles 106

Locating Devices 107

Clamping Basics 108

Chucks, Collets, and Vises 110

Fixture Body Construction 200

Fixture Design Basics 210

Drill Bushing Selection 230

Math Fundamentals 101

Math: Fractions and Decimals 111

Units of Measurement 112

Basics of Tolerance 121

Blueprint Reading 131

Algebra Fundamentals 141

Geometry: Lines and Angles 151

Geometry: Triangles 161

Geometry: Circles and Polygons 171

Trigonometry: The Pythagorean Theorem 201

Trigonometry: Sine, Cosine, Tangent 211

Trigonometry: Sine Bar Applications 221

Statistics 231

Basic Measurement 101

Calibration Fundamentals 111

Hole Standards and Inspection 141

Thread Standards and Inspection 151

Surface Texture and Inspection 201

Material Tests for Welding 201

Introduction to GD&T 301

Major Rules of GD&T 311

Inspecting a Prismatic Part 321

Inspecting a Cylindrical Part 331

Advanced Hole Inspection 341

Inspecting with Optical Comparators 351

Inspecting with CMMs 361

Calibration and Documentation 371

Cutting Processes 111

Safety for Metal Cutting 101

Overview of Machine Tools 121

Basic Cutting Theory 201

Band Saw Operation 211

Introduction to Metal Cutting Fluids 221

Metal Cutting Fluid Safety 231

Toolholders for Turning 260

Speed and Feed for the Lathe 301

High-Speed Machining 310

Speed and Feed for the Mill 311

Hard Turning 315

Cutting Tool Materials 321

Machining Titanium Alloys 325

Carbide Grade Selection 331

ANSI Insert Selection 341

Lathe Tool Geometry 351

Mill Tool Geometry 361

Drill Tool Geometry 371

Optimizing Tool Life and Process 381

Impact of Workpiece Materials 391

Manual Mill Basics 201

Engine Lathe Basics 211

Manual Mill Setup 221

Overview of Engine Lathe Setup 205

Benchwork and Layout Operations 241

Manual Mill Operation 251

Engine Lathe Operation 225

Holemaking on the Manual Mill 271

Threading on the Engine Lathe 235

Taper Turning on the Engine Lathe 240

Introduction to CNC Machines 201

Basics of the CNC Lathe 211

Basics of the CNC Mill 212

Coordinates for the CNC Lathe 221

Coordinates for the CNC Mill 222

Basics of G Code Programming 231

Introduction to CAD and CAM for Machining 241

Control Panel Functions for the CNC Lathe 251

Control Panel Functions for the CNC Mill 252

Offsets on the CNC Lathe 261

Offsets on the CNC Mill 262

Creating a CNC Turning Program 301

Creating a CNC Milling Program 302

Turning Calculations 285

Calculations for Programming the Mill 312

Canned Cycles for the Lathe 321

Canned Cycles for the Mill 322

Haas Mill: Control Panel Overview 250

Haas Lathe: Control Panel Overview 255

Haas Mill: Entering Offsets 260

Haas Lathe: Entering Offsets 265

Haas Mill: Locating Program Zero 270

Haas Lathe: Locating Program Zero 275

Haas Mill: Program Execution 280

Haas Lathe: Program Execution 285

Haas Mill: Program Storage 310

Haas Lathe: Program Storage 315

Haas Mill: First Part Runs 320

Haas Lathe: First Part Runs 325

Fanuc Mill: Control Panel Overview 250

Fanuc Lathe: Control Panel Overview 255

Fanuc Mill: Entering Offsets 260

Fanuc Lathe: Entering Offsets 265

Fanuc Mill: Locating Program Zero 270

Fanuc Lathe: Locating Program Zero 275

Fanuc Mill: Program Execution 280

Fanuc Lathe: Program Execution 285

Fanuc Mill: Program Storage 310

Fanuc Lathe: Program Storage 315

Fanuc Mill: First Part Runs 320

Fanuc Lathe: First Part Runs 325

Mazak Mill: Control Panel Overview 250

Mazak Lathe: Control Panel Overview 255

Mazak Mill: Locating Program Zero 270

Mazak Lathe: Locating Program Zero 275

Mazak Mill: Entering Offsets 280

Mazak Lathe: Entering Offsets 285

Creating an EIA/ISO Program for the Mazak Mill 286

Creating an EIA/ISO Program for the Mazak Lathe 287

Creating a Mazatrol Program for the Mill 288

Creating a Mazatrol Program for the Lathe 289

Mazak Mill: Program Execution 290

Mazak Lathe: Program Execution 295

Mazak Mill: Program Storage 310

Mazak Lathe: Program Storage 315

Mazak Mill: First Part Runs 320

Mazak Lathe: First Part Runs 325

Intro to OSHA 101

Personal Protective Equipment 111

Safety for Electrical Work 111

Noise Reduction and Hearing Conservation 121

Respiratory Safety 131

Lockout/Tagout Procedures 141

SDS and Hazard Communication 151

Bloodborne Pathogens 161

Walking and Working Surfaces 171

Fire Safety and Prevention 181

Flammable/Combustible Liquids 191

Ergonomics 102

Hand and Power Tool Safety 201

Safety for Lifting Devices 211

Powered Industrial Truck Safety 221

Confined Spaces 231

Environmental Safety Hazards 241

Machine Guarding 140

Introduction to Physical Properties 101

Introduction to Mechanical Properties 111

Introduction to Metals 121

Classification of Steel 201

Essentials of Heat Treatment of Steel 211

Hardness Testing 221

Ferrous Metals 231

Nonferrous Metals 241

Exotic Alloys 301

Lean Manufacturing Overview 101

Essentials of Leadership 110

Essentials of Communication 120

ISO 9001: 2015 Review 122

Continuous Process Improvement: Managing Flow 124

Continuous Process Improvement: Identifying and Eliminating Waste 125

Manufacturing Process Applications: Part II 125

Managing Performance: Best Practices 130

Approaches to Maintenance 131

Managing Performance: Corrective Actions 135

Basics of Manufacturing Costs 140

Total Productive Maintenance 141

Conflict Resolution Principles 150

5S Overview 151

Conflict Resolution for Different Groups 155

Team Leadership 160

Intro to Six Sigma 171

Troubleshooting 181

Personal Effectiveness 190

Managing the Diverse Workplace 210

SPC Overview 211

Harassment and Discrimination 215

Performance Management and the Law 230

Interpreting Blueprints 230

Metrics for Lean 231

Process Flow Charting 241

Strategies for Setup Reduction 251

Six Sigma Goals and Tools 310

Grinding Processes 201

Grinding Safety 211

Basic Grinding Theory 221

Basics of the Surface Grinder 231

Basics of the Cylindrical Grinder 232

Basics of the Centerless Grinder 233

Setup for the Surface Grinder 241

Setup for the Cylindrical Grinder 242

Setup for the Centerless Grinder 243

Surface Grinder Operation 251

Cylindrical Grinder Operation 252

Centerless Grinder Operation 253

Grinding Ferrous Metals 311

Grinding Nonferrous Metals 321

Grinding Wheel Materials 331

Grinding Wheel Geometry 361

Dressing and Truing 341

Intro to Fastener Threads 110

Overview of Threaded Fasteners 117

Tools for Threaded Fasteners 120

Overview of Non-Threaded Fasteners 125

Intro to Fastener Ergonomics 130

Properties for Fasteners 200

Understanding Torque 210

Threaded Fastener Selection 215